S1 - Mechatronic punching machine

  • MULTI-PRESS HEAD
  • TWIN MANIPULATOR
  • LASER CUTTING

Multi-press head with advanced hybrid technology

S1 embeds the latest second generation multi-press punching head, featuring advanced hybrid technology. The hybrid drive, previously applied in the Salvagnini lean panel benders, allows high quality punching, thanks to a patented architecture and to sophisticated cycles. The intelligent use of latest generation components and the original solution in which the system and electric motor are sized not for full punching power, but for a fraction of it, made it possible to reduce energy absorption by 20% in comparison to common electrical solutions available on the market, which also results in a reduction in component dimensions and costs, thereby minimizing maintenance.

Thick turret tools, always available

The Salvagnini multi-press has always been a unique solution in the market, as it is able to simultaneously manage one or more tools and does not need to stop for tool change. This makes punching incomparable in terms of cycle time and tool wear and makes the process extremely productive and efficient. The multi-press head uses standard thick turret tools type B, C and D. They allow greater versatility, they widen the range of thicknesses that can be punched compared with other Salvagnini punching centers, they guarantee the highest punching and embossing quality thanks to their controlled descent.

Head configuration

B-type stations

C-type stations

D-type stations

The rotating stations can house multitool tools, configured as follows:

10 with Ø maximum 18 mm
6 with Ø maximum 24 mm
4 with Ø maximum 31.7 mm
1 with Ø maximum 88.9 mm

  
Maximum number of punching stations14
Maximum number of tools41
Lower and upper head gap (mm)18
Maximum embossing height (mm)16
Type of thick turret toolsB, C and D
Number of B-type stations Ø 31.7 mm6
Number of C-type stations Ø 50.8 mm5
Number of rotation D-type stations Ø 88.9 mm3
Options 
Embossing stations (maximum number)6 (2B, 2C, 2D)
Electric tapinstalled to the side of the head

Twin manipulator with variable set-up

The twin manipulator, equipped with two independent trolleysmoving along X axis, centers the metal sheet when cycle starts and keeps it clamped during the punching and cutting operations.
The two trolleys can operate simultaneously or independently and each of them features 3 independently extended opening pincers, one with a variable set-up: this configuration allows to work in the entire areas of the sheet, including those with embossing or on long and narrow formats, guaranteeing 100% sheet utilization.
All parts of the sheet can be reached, thanks to an intelligent path and punching optimization algorithm, which manages the movements of the two trolleys and the extended pincers.

Laser cutting for limitless design

The fiber laser cutting head, positioned to the side of the multi-press head, moves on a carriage along the Y-axis with a 290 mm stroke: it guarantees maximum freedom in cutting geometries and it is responsible for the final cut of the part.
The 2000 or 3000 W fiber laser source makes it possible to achieve high linear cutting speeds as well as absolute precision when making irregular contours.

P1
Developed to fit in 8sqm, designed to produce with just 3 kW and optimized to astound you with its bending speed, the P1 is the solution Salvagnini is offering as an alternative to traditional bending.
more info
P2lean
P2lean is the ultimate panel bender able to efficiently produce a large variety of parts. Totally automatic, it guarantees that the first part is a good part.
more info
P4
40 years of P4 panel bender, simply our trademark.
Welcome to factory 4.0.
more info
L3
L3, the fiber laser build for fiber, is a productive, versatile solution that is both environmentally and user friendly
more info
L5
With the Salvagnini single-optic cutting head, the compass structure and the cutting parameters developed specifically for it, the L5 provides quality cutting across a wide range of thicknesses with high dynamics.
more info
B3
The B3 was designed by combining the features and benefits of electric and hydraulic press brakes with Salvagnini's in-depth knowledge of automation, software, mechanics and electronics.
more info
ROBOFORMER
The press-brake cell with a single controller and single program, ideal for automatic light-out solutions. A single machine capable of satisfying all your production needs accurately and effectively.
more info
S1
S1 implements innovative and original elements, that make it a solution with a wider range of applications, that goes beyond common similar technology and is unique in the market.
more info
S4Xe
S4Xe has everything in the right place: a multi-press head for multiple and independent processing, an integrated shear for kit production without waste, an automatic manipulator for precise movements and an optimized machine center for smooth control with no surprises.
more info
FlexCell
FlexCell combines the features of a Salvagnini panel bender and a press-brake and is the only solution of its kind on the market for getting the most out of bending.
more info
S4 + P4 line
Flexible manufacturing system. The S4+P4 line is one of Salvagnini’s most popular solutions. It punches, shears and bends sheet metal totally automatically. The first prototype dates back...
more info
MV Automatic tray store
MV automatic tray stores act as a backbone for the entire factory, coordinating and moving automatically the materials needed for the different machining processes just in time, reducing transfer costs and times, while increasing machine efficiency.
more info
Automatic Job Shops
In an AJS™ system, panel production through punching, shearing, laser cutting and/or bending is both automatic and flexible, satisfying a wide variety of production strategies, such as lean...
more info
renews
P4-3816 abt Panel Bender
Year of manufacture: 2005
Warranty: 12 months
Market of destination: All countries
CE declaration: Yes
Go to details
renews
S4.40 Punching Machine
Year of manufacture: 2002
Warranty: 12 months
Market of destination: All countries
CE declaration: Yes
Go to details
renews
L3-30 Laser Cutting
Year of manufacture: 2013
Warranty: 12 months
Market of destination: All countries
CE declaration: Yes
Go to details