S4Xe - Punching-shearing center

Thanks to the multipress head, integrated shear, punch&cut and nests without holding scrap, the S4Xe punching-shearing center achieves the maximum precision, eliminates waste and obtains the highest efficiency.

Multipress Head

  • INTRODUCTION
  • CONFIGURATIONS

A single structure with no stops for tool changes.

Patented by Salvagnini, the multi-press head consists of a die-structure in which the punching stations are fitted with all the tools needed for production.

No stopping is required for tool change nor are automatic set-up devices needed since the tools are always available.
Thanks to this feature, all the movements required to move the sheet to the active tool are eliminated. This function makes the S4Xe unbeatable in terms of both cycle time and tool life.

5 different multi-press head configurations.

Salvagnini offers 5 different multi-press head configurations, with different numbers of stations, to meet the diverse production needs of each and every customer.

S4xe different multi-press head configurations
S4xe different multi-press head configurations
5 different multi-press head configurations
Press specifications Number of tools per type of head
  H2 H3 H4 H5 H6
70kN / 7.7 ton presses with max. Ø 33 mm / 1.30" tools 40 56 24 24 40
260kN / 28.6 ton presses with max. 90 x 90 mm / 3.50" x 3.50" tools 4 4 12 8 8
Basic configuration 44 60 36 32 48
Optional 120kN / 13.2 ton presses with max. Ø 60 mm / 2.36" tools 5 6 6 5 6
Optional 80kN / 8.8 ton embossing presses with max. Ø 60 mm / 2.36" tools 5 6 6 5 6
Optional 120kN / 13.2 ton double indexing presses with max. Ø 60 mm / 2.36" tools 6 6 6 6 6
Optional 30kN / 3.3 ton multiple presses with 6 max. Ø 33 mm / 1.30" tools each 30 36 36 30 36
Optional 55kN / 6.1 ton presses with lower embossing cylinders 5 5 2 3 3
Maximum number of punches in head 76 96 72 64 84

 

Integrated shear

  • INTRODUCTION
  • PUNCH & CUT

Eliminates waste and balances kit production.

The shear, one-of-a-kind on the market, adjacent to and integrated with the multi-press head to create a single structure, makes for an extremely compact, multi-function system, ensuring an extremely high degree of efficiency and performance. It consists of two 500 mm independent blades, orthogonally positioned, mobile and equipped with blankholder to permit cuts of any length along both the X and Y axes.

Punch&Cut

In traditional systems, individual parts making up a multiple sheet or nesting pattern are processed sequentially once the whole starting sheet has been punched. Salvagnini’s Punch&Cut function, on the other hand, recognizes the punchings belonging to each individual part, groups them together accordingly and processes them separately, thus balancing kit or multiple productions as generally required on FMS lines.

Mode of operation: no energy, time or scrap wasted


 

Manipulator

  • INTRODUCTION
  • ARCHITECTURE

Automatically controls ramps and reduces cycle times.

The manipulator, patented by Salvagnini, slides on guides integral with the lower part of the "C" structure, for high positioning precision; it has a lightweight movable symmetrical device, with 9 pincers and 9 mechanical references, for perfect centering and outstanding process reliability.

The long 3030 mm stroke allows blanks up to 3024 mm to be processed without regripping, for excellent productivity and incomparable process accuracy.

A double motor for superior performance

The manipulator is equipped with two pairs of brushless motors: one pair uses proprietary hand-over kinematics while the second uses gantry control logic.

This solution guarantees the following advantages:
• it greatly increases manipulator dynamics and maximum speeds;
• It reduces cycle times, allowing greater machine productivity;
• it guarantees processing accuracy, thanks to the perfectly balanced thrust;
• it enhances dynamics, even when processing thick material, or on type 40 machines (that can process blanks 4 meters (157”) long);
• it maintains accuracy, even with very long manipulator strokes.

P1
Developed to fit in 8sqm, designed to produce with just 3 kW and optimized to astound you with its bending speed, the P1 is the solution Salvagnini is offering as an alternative to traditional bending.
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P2lean
P2lean is the ultimate panel bender able to efficiently produce a large variety of parts. Totally automatic, it guarantees that the first part is a good part.
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P4
40 years of P4 panel bender, simply our trademark.
Welcome to factory 4.0.
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L3
L3, the fiber laser build for fiber, is a productive, versatile solution that is both environmentally and user friendly
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L5
With the Salvagnini single-optic cutting head, the compass structure and the cutting parameters developed specifically for it, the L5 provides quality cutting across a wide range of thicknesses with high dynamics.
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B3
Much more than just a press brake. B3 is designed to manufacture without restrictions, flexibly, from the idea through to the finished product.
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ROBOFORMER
The press-brake cell with a single controller and single program, ideal for automatic light-out solutions. A single machine capable of satisfying all your production needs accurately and effectively.
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S1
S1 implements innovative and original elements, that make it a solution with a wider range of applications, that goes beyond common similar technology and is unique in the market.
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S4Xe
S4Xe has everything in the right place: a multi-press head for multiple and independent processing, an integrated shear for kit production without waste, an automatic manipulator for precise movements and an optimized machine center for smooth control with no surprises.
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FlexCell
FlexCell combines the features of a Salvagnini panel bender and a press-brake and is the only solution of its kind on the market for getting the most out of bending.
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S4 + P4 line
Flexible manufacturing system. The S4+P4 line is one of Salvagnini’s most popular solutions. It punches, shears and bends sheet metal totally automatically. The first prototype dates back...
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MV Automatic tray store
MV automatic tray stores act as a backbone for the entire factory, coordinating and moving automatically the materials needed for the different machining processes just in time, reducing transfer costs and times, while increasing machine efficiency.
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Automatic Job Shops
In an AJS™ system, panel production through punching, shearing, laser cutting and/or bending is both automatic and flexible, satisfying a wide variety of production strategies, such as lean...
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renews
S4.40 Punching Machine
Year of manufacture: 2002
Warranty: 12 months
Market of destination: All countries
CE declaration: Yes
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renews
L3-30 Laser Cutting
Year of manufacture: 2013
Warranty: 12 months
Market of destination: All countries
CE declaration: Yes
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